ຂວດນ້ ຳ ຂະ ໜາດ ນ້ອຍທີ່ມີຮູບຊົງຂວດນ້ ຳ ມັນທີ່ເຮັດດ້ວຍເຄື່ອງ ໝາຍ ຂວດເສັ້ນທີ່ ກຳ ນົດເອງເຄື່ອງຈັກຜະລິດເຄື່ອງຈັກຜະລິດເຄື່ອງເຮັດນ້ ຳ capper

ລາຍລະອຽດ

Product Overview for model NPACK-50G small bottles filling capping labeling line

Suitable for the applications of 5-100ml liquid filling and sealing in pharmaceutical industry, the YX-50G Small Dose Liquid Filling Machine is with reasonable structure, high precision indexing table for filling, capping, cap pressing，precision peristaltic pump filling; The machine is controlled by the PLC with the advantage of easy operation and maintenance. There is the system for functioning as no filling without bottles feeding, no plugging without bottles sensoring, no capping without pluggers. The filling line, made of the stainless steel as its platform for working ,is in line with GMP standard. The machine controlled by pneumatic and electric dual system in the machine adopts the mechanical transmission, which can transmit the power in stable and lower power-consumption plus the accurate positioning features .The filling line is especially used in the mass production .

Application of machine filling line :

II. Main Technical Parameter of filling capping labeling line :

Model NPACK-50G
Filling Volume 1-150ml
Output 30-50 Bottles/min
ການຕື່ມຄວາມແມ່ນຍໍາຫນ້ອຍກ່ວາ% 1%
Power Supply 220V/50Hz (customized according to customer's requirements)
ອັດຕາສ່ວນ Capping ຫຼາຍກວ່າ 99%
Stoppering rate more than 99% Labeling rate more than 99%
ການສະ ໜອງ ອາກາດ 1.3 m3 / h 0.4-0.8Mpa
ພະລັງງານ 2.0 kw
ນໍ້າ ໜັກ 650 kg
Dimension 6000*3200*1750mm

Basic configuration of Filling line

Spare parts for filling monoblock

III.Main parts &working principle

Bottles caps &inner plugger vibrator

1. The machine is constituted of such parts as conveyor belt, sketch of machine, vibrator for bottles & caps, peristaltic pump etc.

2. Prepare sufficient bottles, plugs, caps and liquid. The plugs and caps shall fill fully the vibrating tracks and at the plugging and capping work stations. The bottles are to be delivered by conveyor belt to the indexing star wheel, then the bottles will be delivered intermittently by the indexing star wheel to the filling, plugging and capping positions.

3. The liquid is to be sucked in by the peristaltic pump and then delivered by the silicone tubes. Finally the liquid will be filled into the bottles by the needle tubing which are moving automatically up and down. For each moving up and down the needle tubes, two cycles of filling is done. The filling is completed by the cyclic insertion of filling nozzles into the bottles. With no-bottle detecting photoelectric eye ,if there is no bottles on the work station, the peristaltic pump stops work as no bottles can be detected.

4. The plug vibrating bowl delivers the plugs to the plug inserting station, meanwhile the filled bottles are transferred intermittently by the indexing star wheel to the position under the plugging station.

5. Then the cylinder drives the plug inserter to dive downward and push the plugs into the bottles. The plug inserted bottles will be transferred by the indexing star wheel to the cap falling and capping stations

6. The capping head spins and moves up and down as a whole. When the bottles stop under it, the downward capping head clutches the caps and finishes capping. With plug detecting photo-electric eye, once there is no bottles on station or there is bottle but no cap, then the cap pressing mechanism will stop motioning as no inner plugs can be detected. By doing this, the finished product can be avoid being without inner plugs. The capping is mainly achieved by the up and down spinning motions,

The capped bottles are delivered to the end of machine and the next cycle is ready.

Maintenance

1、 ມີຄວາມ ຈຳ ເປັນໃນການກວດກາແລະຮັກສາເຄື່ອງເພື່ອຍືດເຄື່ອງໃຫ້ຍາວນານແລະເພີ່ມປະສິດທິພາບການເຮັດວຽກຂອງເຄື່ອງ;

Ihe working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2 ຢ່າໃຊ້ເຄື່ອງມືທີ່ໃຊ້ໂລຫະເພື່ອຕີຫລືຂູດພື້ນຜິວບ່ອນທີ່ຄວາມຜູກພັນເຊື່ອມໂຍງກັບສ່ວນຕ່າງໆເຊັ່ນ: ສ່ວນປະກອບຫຼືແມ່ພິມ.

3. ຖ້າເຄື່ອງຢຸດແລ່ນເປັນເວລາດົນນານກໍ່ຕື່ມນໍ້າມັນ ສຳ ລັບການຜະລິດນ້ ຳ ມັນຫລໍ່ລື່ນໃນພາກສ່ວນເຊັ່ນການສົ່ງຕໍ່ຫລືພາກສ່ວນຮັບຜິດຊອບ; ພ້ອມທັງຮັກສາເຄື່ອງປ້ອງກັນນ້ ຳ ດ້ວຍການປ້ອງກັນນໍ້າ。

4.Never put any objects on the machine lest it damage the machine.

5. ເຮັດຄວາມສະອາດຂີ້ຝຸ່ນພາຍໃນສ່ວນປະກອບຕ່າງໆເປັນປະ ຈຳ ໃນແຕ່ລະໄລຍະຍັງກວດເບິ່ງສະກູທັງ ໝົດ ແລະແກ້ໄຂມົດສະກູທຸກຊະນິດ.

6. ກວດເບິ່ງສະກູໃນສະ ໜາມ ສຳ ລັບສາຍໄຟໃນເວລາໃດ ໜຶ່ງ ແລະໃຫ້ແນ່ໃຈວ່າມົດສະກູຖືກແກ້ໄຂແລ້ວ;

7. ກວດກາຖ້າມີສະຖານີວ່າງຢູ່ໃນເສັ້ນທາງສາຍໄຟທີ່ຍືດອອກຈາກຫ້ອງໄຟຟ້າ; ຖ້າຫາກວ່າພາກສ່ວນວ່າງເກີນໄປແກ້ໄຂສະກູເພື່ອຫລີກລ້ຽງການຂັດຫລືຄວາມເສຍຫາຍໃນຊັ້ນສນວນເຊິ່ງອາດຈະເຮັດໃຫ້ເກີດການຮົ່ວໄຫຼຂອງໄຟຟ້າ;

8. ກວດກາ ໝອນ ທີ່ໃສ່ງ່າຍແລະປ່ຽນແປງສິ່ງທີ່ເສຍຫາຍຕາມເວລາ;

Packaging & Transportation

ຢ່າວາງເຄື່ອງຕັ້ງຢຽດຕາມທາງຂວາງຫລືວາງລົງຢ່າງເດັດຂາດ; ແຈກຕີນຂອງເຄື່ອງແລະແກ້ໄຂເຄື່ອງທັງ ໝົດ ພ້ອມດ້ານລຸ່ມຂອງ crate. ເຄື່ອງຄວນເກັບຮັກສາໄວ້ໃນຄອກໂດຍທີ່ບໍ່ມີບ່ອນວ່າງຈາກສະຖານີປັ່ນຫລືສັ່ນສະເທືອນໃນເວລາຂົນສົ່ງ;

ເຄື່ອງຫຸ້ມຫໍ່ຂອງເຄື່ອງຈັກຄວນຈະເປັນກາງ; ໃນເວລາທີ່ຍ້າຍເຄື່ອງກະລຸນາໃຊ້ລົດຍົກຫລືລົດເຄນແລະຍ້າຍເຄື່ອງຈາກລຸ່ມໃນການເຄື່ອນໄຫວທີ່ ໝັ້ນ ຄົງ; ສັງເກດຕົວຢ່າງໃນຮູບດັ່ງລຸ່ມນີ້; ໃນເວລາທີ່ hoisting ແລະ swinging ເຄື່ອງ crane ບໍ່ຄວນອະນຸຍາດໃຫ້ຕິດຕໍ່ກັບເຄື່ອງ. ແກ້ໄຂເຄື່ອງດ້ວຍກະປຸກຂະ ໜາດ 4pcs M16X200 ຫຼັງຈາກນັ້ນເຊື່ອມຕໍ່ເຄນແລະກະປຸກ ສຳ ລັບການຢຽບແລະແກວ່ງເຄື່ອງຂອງ. ພ້ອມດຽວກັນນີ້ເພື່ອເບາະສິ່ງຂອງປ້ອງກັນພາຍໃຕ້ເຄື່ອງ. ນຳ ໃຊ້ລວດລາຍ ສຳ ລັບການສັ່ນສະເທືອນຖ້າ ຈຳ ເປັນ (ຮູບດັ່ງລຸ່ມນີ້ໃນຮູບ)

ກ່ອນທີ່ຈະຖັກຂີ້ເຫຍື່ອອອກມາກວດເບິ່ງວ່າມັນຈະມີຄວາມເສຍຫາຍໃດໆຢູ່ເທິງແຜ່ນຊີດ; ຖ້າມີຄວາມເສຍຫາຍໃດໆເກີດຂື້ນເທິງປູນບໍ່ຄວນເປີດ crate ແລະຕິດຕໍ່ຫາບໍລິສັດຂົນສົ່ງທັນທີ; ເປີດ crate ພາຍໃຕ້ການກວດກາຈາກພະນັກງານຂົນສົ່ງແລະບັນທຶກຂະບວນການ;

ເທົ່າທີ່ຄວາມປອດໄພແມ່ນກ່ຽວຂ້ອງກັບໄລຍະຫ່າງຈາກພື້ນດິນ ສຳ ລັບລົດຍົກບັນທຸກຄວນຈະຖືກເກັບໄວ້ຢູ່ລຸ່ມ 1m; ຖ້າໃຊ້ລົດເຄນເຄື່ອນຍ້າຍເຄື່ອງຈັກໄລຍະຫ່າງຄວນເກັບໄວ້ຈາກ 2 ແມັດເປັນ 2,5 ແມັດ